fbpx

Transform Your Manufacturing Operation with Proven ROI

Our clients average $238 in savings per worker in their first year. Schedule your free consultation to see how much you could save.

Get a Free Consultation

38% average return on investment

Our lean manufacturing solutions deliver an average 38% return on your investment, meaning for every $100,000 invested, you'll see $138,000 in benefits. This proven ROI is achieved through a combination of reduced operational costs, improved efficiency, and enhanced workplace safety, making it a reliable investment in your company's future.

$238 savings per worker in year one

By implementing our lean manufacturing solutions, you'll save an average of $238 for each worker in your facility during the first year alone. These savings come from reduced sick leave (92%), increased productivity (7%), and lower medical costs (1%), creating a substantial impact that grows with the size of your workforce.

Recoup investment IN 12 months

Nearly three-quarters of our clients see their entire investment returned through savings and improved efficiency within their first year of implementation. This rapid return on investment demonstrates both the immediate impact of our solutions and our commitment to delivering measurable results for your business.

efficient material flow

See Your Savings in 60 Seconds

Use our Return On Prevention Calculator to discover your potential savings and efficiency gains.

Trusted by Industry Leaders

Why Manufacturing Leaders Choose Lean Factory America

Guaranteed ROI

Proven Results Distribution

Operational Excellence

Swift Implementation

Your Path to Manufacturing Excellence

Free
Consultation

During your free consultation, our lean manufacturing experts will analyze your current operations and identify key areas for improvement. We'll discuss your specific challenges and goals, then outline potential solutions based on proven success with clients like Ford, Toyota, and Amazon.

Custom
Solution Design

Our team takes the insights from your consultation to create a tailored implementation plan for your facility. We look at everything from workflow optimization to safety improvements, designing a solution that maximizes your ROI while working within your operational constraints.

Seamless Implementation

We pride ourselves on minimal disruption during the implementation phase, integrating our solutions without halting your production. Our experienced team works around your schedule, ensuring a smooth transition while keeping your operation running efficiently.

Track
Your ROI

Using our proven ROI tracking system, you'll see clear metrics on your investment returns from day one. We'll help you monitor key performance indicators like cost savings per worker ($238 average in year one) and efficiency improvements, ensuring you hit your target 38% ROI.

Free
Consultation

During your free consultation, our lean manufacturing experts will analyze your current operations and identify key areas for improvement. We'll discuss your specific challenges and goals, then outline potential solutions based on proven success with clients like Ford, Toyota, and Amazon.

Custom
Solution Design

Our team takes the insights from your consultation to create a tailored implementation plan for your facility. We look at everything from workflow optimization to safety improvements, designing a solution that maximizes your ROI while working within your operational constraints.

Seamless Implementation

We pride ourselves on minimal disruption during the implementation phase, integrating our solutions without halting your production. Our experienced team works around your schedule, ensuring a smooth transition while keeping your operation running efficiently.

Track
Your ROI

Using our proven ROI tracking system, you'll see clear metrics on your investment returns from day one. We'll help you monitor key performance indicators like cost savings per worker ($238 average in year one) and efficiency improvements, ensuring you hit your target 38% ROI.

OUR PROMISE

73% of our clients recoup their investment within 12 months. We'll work with you until you achieve positive ROI.

Your investment in preventive measures (such as the cost of your ergonomic equipment)
Your benefits*
Cost savings through avoided sick leave (92%) $0
Cost savings through productivity and quality increase (7%) $0
Cost savings through avoided medical costs and other costs (1%) $0
Prevention net benefit** $0
Total benefits* $0

*Mean benefit cost ratio = 1.24
From "A systematic review of occupational safety and health business cases", Verbeek et al. (2009) and "Estimating the financial benefits of employers’ occupational health and safety expenditures", Mustard, Yanar (2023)
**After deducting your investment amount

How the Return on Prevention Calculator Works

Our ROI Calculator is based on comprehensive international studies demonstrating the financial benefits of lean manufacturing and automation implementation. This tool helps you understand the real economic impact of investing in lean solutions.

Calculator Process

  1. Enter your total planned investment in health, safety, and ergonomic products, such as LFA’s ergonomic equipment and safety solutions.
  2. The Return on Prevention Calculator automatically generates the projected economic benefits of your investment.
  3. Benefits are distributed across three key areas:
    1. Operational cost reduction through improved efficiency and reduced workplace incidents (92% of total benefits)
    2. Revenue increase through productivity and quality improvements (7% of total benefits)
    3. Additional cost savings through reduced maintenance and operational issues (1% of total benefits)
  4. Total benefits are calculated using a proven Return on Investment (ROI) multiplier of 1.24, with the net benefit determined by subtracting your initial investment from the total projected returns.

Research-Backed Results

Our calculator is based on two complementary studies: “Estimating the financial benefits of employers’ occupational health and safety expenditures” (2023) and “A systematic review of occupational safety and health business cases” (2009). These studies analyzed 26 international case studies focusing on workplace improvement initiatives, establishing a reliable Return on Investment (ROI) framework. The research demonstrates an average ROI multiplier of 1.24, confirming that investments in workplace improvement and automation consistently deliver positive financial returns.

Why These Numbers Matter for Your Business

By implementing LFA’s lean manufacturing and automation solutions, you can expect:

  • Significant reduction in operational waste and inefficiencies
  • Measurable improvements in productivity and output quality
  • Enhanced workplace safety and efficiency
  • Quantifiable return on your investment

Try our calculator now to see your potential ROI from implementing lean manufacturing solutions.

Get your free consultation today

See how much you could save with a free 30-minute consultation.